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Ban Kern — The Lacquer ware Village
In centuries gone by, the art of lacquering combined
with
gilding, coloring and mother-of-pearl inlaying
flourished strongly in Thailand. The results can be seen
today in richly decorative designs on temple doors and
windows, in thrones and other objects once used by
royalty and now in museums, and in old household
articles such as cupboards, bookcases, bowls used for
eating and for betel-chewing, bowl-and-pedestal sets for
holding water or religious offerings, decorative boxes and
so
on.
Today there are no lacquerware craftsmen
left
whose skill can match that of earlier times.
Lacquerware
is
only made in one village just outside the city
ofChiang
Mai,
and only about ten households still carry on this
craft.
The
village is called Ban Kern, or "Lacquer Village."
The
Thai for lacquerware is 'kreuang
kem', and it's
believed that this name came originally from the Thai
Kern
hilltribe in Chiang
Tung in the northernmost part
of
Thailand, some Thai Kern tribesmen are thought to
have
moved southward to Chiang Mai and founded Ban
Kern
Village where they started the lacquer ware
craft.
Nevertheless, those ten or so households are turning
out
some very attractive articles today — mainly bowls,
bowl-and-pedestal sets, boxes and the like, more
decora-
tive
than utilitarian perhaps, but very popular among
foreign tourists as souvenirs, and among Thais too,
because they make charming gifts for weddings and
birthdays.
The
new generation of men and women who have
replaced the old lacquer craftsmen are mainly younger
folk,
aged from
15
to
55.
They
work regular hours from
eight to five with an hour off for lunch, and earn a
reasonable daily wage. Being near Chiang Mai, they
have
some of the benefits of modern civilization, such as
television (which they watch during their lunch hour)
and
radio, on which they listen to Thai folk music while
working, since the craft makes no noise at all (unlike
many
of the others described in this book). There's only
the
faint, characteristic smell of the lacquer.
All
those now working in the trade first had to take a
three-month training course organized by the Ministry
of
Industry. In fact the atmosphere in Ban Kern is almost
like
that of a factory-cum-exhibition, with every stage of
the
process displayed for visitors to see. And the workers'
earnings compare very favorably with those in the past;
one
older craftswoman says she used to earn only seven
baht
a day when working in her own home.
In
making lacquer ware, the bowl, box or
other
article is first woven out of bamboo. (Occasionally wood
is
used). The basic coating material is then applied with a
brush. This is called 'samook' and
consists of the ashes of
burnt rice-paddy husks or finely-ground clay mixed with
'rak'or
black lacquer obtained from the "black varnish"
tree. The ashes give the mixture a grayish color. When
this
coating is dry it is polished with soapstone, and
another coat of 'samook' is applied, left
to dry and polish-
ed
again. The process is repeated up to fifteen times to
build up a rigid and durable base of lacquer, with the
ashes or clay as a binding agent. A final polishing is given
at
this stage, using a special leaf called 'bai-nod'
similar to
sandpaper, and a lathe if the object is a round one such as
a
bowl or pedestal.
The
first coat of pure black lacquer, not mixed with
ashes or clay, is now applied. This is left to dry, which
may
take as long as two weeks. Again, further coats of
pure
lacquer are applied and left to dry; making lacquer-
ware
certainly is not a high-speed process. The final black
shiny surface is polished with a soft cloth until it glistens.
Lastly the attractive designs are applied, and for this
there are two separate processes, depending on whether
the
inlaid design is to be in colors or gold. For color, the
process is called 'lai
kud', literally, "a design which is dug
out", and as the name suggests the design is engraved
with
a sharp-pointed tool. (Some fifteen years ago, one
could see an elderly craftsman in Ban Kern using his
thumbnail both as an engraving tool in the semi-soft
lacquer rim of a bowl, and as a measure to space the
intervals between the thumbnail dents; so practiced was
he,
that the design always finished full-circle with exactly
the
right spacing between the last and first indentation,
on
bowl after bowl. In those days, you could buy a small
bowl
for three baht in Chiang Mai — or
15
baht in
Bangkok). After the design has been engraved, the
lac-
quered
object is washed in a solution called 'nam
look sak'
made
from chopped fruit, then rinsed with water and
dried. It is then soaked for three days in colored paint
made
from chopped fruit, then rinsed with water and
special vegetable oil. The sandpapery 'bai-nod'
leaf is
again used to polish the surface. The color remains in the
engraved design, while elsewhere the surface stays a
smooth, shiny black.
For
gilding, the process is called 'lai rot
nam', or "a
design made by liquid". The design is painted on the
sur-
face
in reverse, using a white or yellowish solution of
certain tree saps in a kind of vinegar. The object is now
coated all over, first with fresh lacquer and then with
gold
leaf. These stick firmly on the black parts of the
surface where the solution has not been applied. The
object is then rinsed in water for several minutes to
remove the solution and the unwanted gold leaf, leaving
the
required design firmly attached in gold.
This
craft demands much patience and care — as
well
as the skill of hand and eye, and the innate sense of
decoration and design, which make it typically Thai. It is
not
only Thais and visiting tourists who buy Ban Kern's
beautiful lacquer ware. Much of it is
exported — to the
United States, Australia, Germany, Denmark and Italy.
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